Products | Soldering robot - robot soldering

Point soldering unit
Useful for combination with other robot or automated production system

PSU500RS(with RS232C Communications)

Solder wire diameter: φ0.3 - 1.6mm
Solder cutting length: 0.5 - 4mm
Vertical stroke (up and down): Stepping motor type - 25mm/0.015mm steps
Servo system type - 25mm/0.012mm steps
Soldering tip: Ceramic
Heater wattage: 100W x 2
Memory capacity: PSU500RS - 255 points
*OPTION Max . 750 points
Machine interface: 15PIN D-sub
Weight: MAX 8 Kg (included 1Kg solder wire bobbin)
Data communications: RS232C

Solder feeding increment: 0.08mm
Number of cutting at one cycle: 1 - 5 times
Auto cleaning: For heater channel and heater bottom (position)
Heater temperature: 400 - 800°C
Input data: 16data / 1point
Block separation: 16 blocks / 255 points
Air input: 0.5MPa (Dry air）
Dimensions: 140(W)、350(H)、200(D)mm

Desk top type with point soldering unit
Suitable for cell-production

PDSBC Series (Desk top type)

Point soldering unit: PSU500
Y - axis: Min.200mm - Max.600mm
Positioning increment: X - axis and Y - axis 0.01mm
Number of point: Approximate 600 points
Input of position and input of program: By teaching input and numeric input,
Teaching pendant controller and personal computer

X - axis: Min.100mm - Max.600mm
Θ - axis: 0 - 320°
Motor: Servo System
Number of block: Standard 16 kinds
Data communications: RS232C

2 working stages in the desk top system for increasing productivity

PDS2BC Series (Dual stage type)

Point soldering unit: PSU500
X - axis: Min.100mm - Max.600mm
Y - axis: Min.200mm - Max.600mm x 2
Positioning increment: X - axis and Y - axis　0.01mm
Number of point: Approximate 600 points
Input of position and input of program: By teaching input and numeric input,
Teaching pendant controller and personal computer

Θ - axis: 0 - 320°
Motor: Servo System
Number of block: Standard 16 kinds
Data communications: RS232C

Including X, Y, θ axis to the upper position of desk top system with PSU500
(adding Z axis is possible)

PDSTC Series

Point soldering unit: PSU500
X - axis: Min.100mm - Max.400mm
Y - axis: Min.100mm - Max.200mm
Positioning increment: X - axis and Y - axis　0.01mm
Number of point: Approximate 600 points
Input of position and input of program: By teaching input and numeric input,
Teaching pendant controller and personal computer

Θ - axis: 0 - 320°
Motor: Servo System
Number of block: Standard 16 kinds
Data communications: RS232C

Adding X, Y, Z, θ axis to the upper position of desk top system with PSU500

PDSTCM Series

Point soldering unit: PSU500
X - axis: Min.100mm - Max.400mm
Y - axis: Min.100mm - Max.200mm
Θ - axis: 0 - 320°
Motor: Servo System
Number of block: Standard 16 kinds
Data communications: RS232C

Z - axis: 100mm
Positioning increment: X, Y, Z - axis　0.01mm
Number of point: Approximate 600 points
Input of position and input of program: By teaching input and numeric input,
Teaching pendant controller and personal computer

Installation space is only 300mm x 300mm, Compact type robot system with X, Y axis.
Combination with index-table and delivery conveyor is possible.

PDSBB 0505RS

Point soldering unit: PSU500
Y - axis: 50mm
Motor: Servo System
Number of block: Standard 16 kinds
Data communications: RS232C

X - axis: 50mm
Positioning increment: X - axis and Y - axis　0.01mm
Number of point: Approximate 600 points
Input of position and input of program: By teaching input and numeric input, Teaching pendant controller and personal computer

Compact type robot system with X, Y, θ axis (adding Z axis is also possible).
Can be used as sister machine for PDSTC series (ceiling-hang type)

PDSBBC 0505RS

Point soldering unit: PSU500
X - axis: 50mm
Y - axis: 50mm
Positioning increment: X - axis and Y - axis　0.01mm
Number of point: Approximate 600 points
Input of position and input of program: By teaching input and numeric input,
Teaching pendant controller and personal computer

Θ - axis: 0 - 320°
Motor: Servo System
Number of block: Standard 16 kinds
Data communications: RS232C

anchor

Function for compensation of position (CCD camera) and slope (laser displacement meter) by reading target mark in the work can be installed in the machine. Stabilization of soldering for difficult positioning work is possible.
*Z axis (50mm) in robot is necessary for adding slope compensation function.

Function for compensation of position & slope

Function for compensation of position: CCD camera, target mark reading type (target mark x 2)
Accuracy: +/- 25μm
Function for compensation of slope: Laser displacement meter
Accuracy: +/- 25μm

Compensation value: 10μm
Compensation area: Depending on the work and jig
Compensation value: 10μm
Compensation area: +/- 15mm setting is possible

Camera to monitor soldering operation continuously.
Connecting your monitor and recoding equipment with AV terminals.

Model: CAM-031
Dimensions: Approximate 30(W), 55(H), 55(D)mm (Camera, spot light)

Weight: Approximate 210 g (including fitting bar)
Including: Fitting bar for camera, Spotlight

Teaching for soldering point can be easier with this teaching camera (with software). You can use your personal computer by connecting to USB. This is very useful for difficult teaching condition such as the work in automated line or difficult work shape.

Model: CAM-021
Dimensions: Approximate 30(W), 40(H), 30(D)mm (Only camera)
Including: Fitting bar for camera, Viewer software

Weight: Approximate 210 g (including fitting bar)
Connection to personal computer: USB1.1, 2.0

Vacuum unit for taking out flux at soldering operation

Vacuum Unit (for fume)

Model: VCM-203
Max. discharge static pressure: 980mm Pa
Dimensions: 300(W), 335(H), 465(D)mm

Max. discharge volume of air: 1.25m3 / min
Option: Pressure sensor type (Model : VCM-204)

*Max. discharge volume of air is depending on the length and diameter of hose.

Sandblast type heater cleaning unit only for heater.
Sticky flux and oxide compound on heater can be quickly removed.
Cleaning without taking out heater from heater block is possible.

Heater Cleaning Unit

Model: BLAST-300
Suction hose: φ35 - 45 hose

Air required: More than 0.4M Pa
Dimensions: 570(W)、1170(H)、410(D)mm

*This unit needs vacuum cleaner for use, please prepare it by the customer.

Easy carry & compact digital thermometer for measuring temperature of heater tip on daily operation.Tip of thermometer is special shape as it to be fitted with the heater.

Digital Thermometer

Model: PS-11
Range for measurement: -200°C - 800°C
Dimensions: 71(W)、160(H)、35(D) mm

Accuracy: 0°C - 800°C +/-(0.1% of indicated value + 1°C）
Power source: Alkaline AA size battery 4 pcs

Non-contact type thermometer

Infrared Thermometer

Model: HT-900
Range for measurement: 300°C - 2000°C
Dimensions: For controller　140(W)、60(H)、100(D)mm
For sensor head　27(W)、42(H)、62(D)mm

Spot diameter for accurate measurement: φ1.8mm

Safety cover made by acrylic and aluminum frame. Area sensor, door switch, varieties of start switch, Patlite can be installed depending on the specifications.

Safety Cover and Stand

Material: Acrylic and aluminum frame, etc

*If anti-static acrylic is required, please inform us before order.